HVAC Compressor 101: Working Principle, Types, Function

Intelligent control of central air-conditioning in energy-saving transformation of HVAC projects

Figure 1: HVAC projects.



The compressor is a critical component of any HVAC (Heating, Ventilation, and Air Conditioning) system, responsible for compressing and circulating the refrigerant that cools the air.

In this article, we'll explore the working principle, types, and function of the compressor in HVAC systems.

1. How Does a HVAC Compressor Work?

Next, we'll explore how the HVAC compressor works, including its different components, the refrigeration cycle, and working process.

1.1 Components of a HVAC Compressor

The HVAC compressor is made up of several components, including:

Compressor Motor: The compressor motor provides the power needed to compress the refrigerant.

Compressor Housing: The compressor housing contains the compressor motor and the compressor components.

Compressor Valve: The compressor valve regulates the flow of refrigerant into and out of the compressor.

Compression Part: The compressor part compresses the refrigerant gas into a high-pressure, high-temperature vapor.

Compressor Cylinder: The compressor cylinder contains the compressor piston.



scroll compressor structure diagram

Figure 2: Scroll compressor structure diagram.

1.2 Refrigeration Cycle

The refrigeration cycle is the process by which the HVAC system cools the air. It consists of several stages, including:

Evaporator: The evaporator coil absorbs heat from the air, cooling it and releasing it back into the room.

Compressor: The compressor compresses the refrigerant gas into a high-pressure, high-temperature vapor.

Condenser: The condenser coil removes heat from the refrigerant vapor, causing it to condense back into a liquid.

Expansion Valve: The expansion valve reduces the pressure and temperature of the liquid refrigerant, allowing it to flow back into the evaporator coil.



vapor compression refrigeration cycle diagram

Figure 3: Vapor compression refrigeration cycle diagram.

1.3 Process of Compressing Refrigerant

The process of compressing refrigerants begins with the compressor motor, which provides the power needed to move the compression part, such as the compressor piston. As the compressor piston moves up and down inside the compressor cylinder, it compresses the refrigerant gas into a high-pressure, high-temperature vapor.

The compressor valve regulates the flow of refrigerant into and out of the compressor, allowing the refrigerant to be compressed and circulated through the HVAC system.

As the refrigerant vapor leaves the compressor, it is sent to the condenser coil, where it is cooled and condensed back into a liquid. The liquid refrigerant then flows through the expansion valve, which reduces its pressure and temperature, before flowing into the evaporator coil.

The evaporator coil absorbs heat from the air, which is then circulated back into the room as cool air. The cycle then repeats, with the compressor compressing the refrigerant vapor and circulating it through the system.

2. Types of Compressor in HVAC Systems

There are several types of compressors used in HVAC systems (HVAC compressor types), each with its own unique advantages and disadvantages. The most common types of compressors are:
● Reciprocating Compressors
● Scroll Compressors
● Rotary Compressors
● Centrifugal Compressors

Reciprocating Compressors
Reciprocating compressors use a piston inside a cylinder to compress the refrigerant. They are the most common type of compressor found in residential and light commercial HVAC systems.



Reciprocating Compressor

Pros

Cons

▪Affordable and widely available

▪Suitable for small- to medium-sized systems

▪High efficiency at low loads

▪Easy to maintain and repair

▪Can be noisy

▪Not suitable for large systems or high loads

▪Limited lifespan compared to other compressor types

▪More prone to leaks and breakdowns



Table 1: Pros and cons of reciprocating compressors.



Scroll Compressors
Scroll compressors use two interlocking scrolls to compress the refrigerant. They are commonly found in residential and light commercial HVAC systems, and are known for their quiet operation and high efficiency.



Scroll Compressor

Pros

Cons

▪Quiet operation

▪High efficiency at low loads

▪Suitable for small- to medium-sized systems

▪Fewer moving parts than reciprocating compressors

▪Longer lifespan than reciprocating compressors

▪Higher initial cost than reciprocating compressors

▪Not suitable for large systems or high loads

▪Can be difficult to maintain and repair



Table 2: Pros and cons of scroll compressors.



Rotary Compressors
Rotary compressors use a rotating vane or screw to compress the refrigerant. They are commonly found in commercial and industrial HVAC systems, but can also be used in residential systems.



Rotary Compressor

Pros

Cons

▪Efficient at high loads

▪Suitable for large systems

▪Quiet operation

▪Fewer moving parts than reciprocating compressors

▪Higher initial cost than reciprocating compressors

▪More complex than other compressor types

▪Can be difficult to maintain and repair

▪Limited lifespan compared to other compressor types



Table 3: Pros and cons of rotary compressors.



Rolling piston compressor

Figure 4: Rolling piston compressor.



Centrifugal Compressors
Centrifugal compressors use a high-speed impeller to compress the refrigerant. They are commonly found in large commercial and industrial systems, such as hospitals and data centers.



Centrifugal Compressor

Pros

Cons

▪Efficient at high loads

▪Suitable for very large systems

▪Low noise levels

▪Fewer moving parts than reciprocating compressors

▪Very high initial cost

▪Require specialized maintenance and repair

▪Limited availability compared to other compressor types

▪Not suitable for small- to medium-sized systems



Table 4: Pros and cons of centrifugal compressors.

3. Function of the Compressor in HVAC Systems

The compressor HVAC is responsible for compressing the refrigerant gas into a high-pressure, high-temperature vapor. This vapor is then sent to the condenser, where it is cooled and condensed back into a liquid.

The liquid refrigerant then flows through the expansion valve, which reduces its pressure and temperature, before flowing into the evaporator coil. The evaporator coil absorbs heat from the air, which is then circulated back into the room as cool air.

The compressor is the heart of the HVAC system, as it provides the energy needed to circulate the refrigerant and cool the air. Without an efficient and properly functioning compressor, the HVAC system will not be able to provide adequate cooling.

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