Talking about the Management of Large Precision Equipment in Modern Enterprises

Talking about the Management of Large Precision Equipment in Modern Enterprises

1. Current status of equipment maintenance and management

　　 1. Enterprise's understanding of equipment management needs to be strengthened

　　 With the progress of the times, all kinds of equipment are developing in the direction of mechanization, automation, intelligence, and complexity, and the proportion of equipment management and maintenance costs in production costs is increasing. In the increasingly competitive market economy, it is vital to reduce the production cost of products while ensuring product quality. To ensure product quality, we must first ensure that the equipment is in a stable and good operating state.

　　 Therefore, the quality of equipment management is of great significance for improving the competitiveness of enterprises, ensuring product quality and reducing costs. As a manager of an enterprise, he must strengthen his understanding of equipment management, abandon the erroneous ideas of light maintenance, actively mobilize the enthusiasm of equipment management personnel, exert enthusiasm for work, and ensure the normal operation of equipment.

　　In many enterprises, in order to complete production tasks, managers only pay attention to output and neglect equipment maintenance and maintenance, which leads to the final equipment overhaul, and the cost accounts for a large part of the cost.

　　 2. Management must be strengthened to ensure the correct use and management of equipment

　　Ensure the correct use of the equipment, which can greatly reduce equipment damage and keep the equipment in good working condition. During use, the equipment must be used in strict accordance with the rules and regulations to prevent overloading of the equipment to prevent premature damage to the equipment.

　　Before the new equipment is used, it is necessary to conduct basic training for the operator, explain the use methods and precautions, and simple maintenance methods to reduce the probability of the operator damaging the equipment during use.

　　 In addition, it is necessary to establish an evaluation and reward system to punish those who use equipment in violation of regulations and reward the equipment for caring.

　　In order to ensure the normal operation of the equipment, the equipment should be inspected and repaired regularly. In order to ensure the accuracy and operating conditions of the equipment, the equipment must be regularly inspected, worn parts replaced, the equipment can be restored, hidden dangers can also be eliminated, the operating status of the equipment can be grasped, so that the equipment can be updated and modified in a planned way.

　　3. Strengthen the quality training of equipment maintenance personnel, and maintain and repair equipment correctly

　　Equipment maintenance is not simple to make the machine tool rotate and make the equipment move. It is a work that needs to be executed in strict accordance with the standards, from the installation of screws to the assembly of the whole machine, all need to be implemented in accordance with the standards.

　　During the maintenance process, all kinds of hard prying behaviors should be eliminated. For many precision equipment, a slight scratch may affect the operation of the entire equipment.

　　 In some enterprises, because employees do not pay attention to operating standards, the main disassembly method used by z* is knocking, which affects the surface accuracy of many parts, affecting the accuracy of the equipment and the maintenance cycle.

　　 Therefore, it is necessary to improve the professional quality of equipment maintenance personnel so that they can maintain and repair equipment correctly.

　　 4. It is necessary to establish a standardized database

　　 Establish and improve a database of related equipment and a quality database of operating standards. When there is a problem with the equipment, it can be easily inquired and maintained. The maintenance process is refined and quantified.

　　 The effect after maintenance can be standardized and evaluated. Equipment maintenance personnel should try their best to work in accordance with the standards. If they encounter problems, they can enter the database for inquiries. During the maintenance process, fill in the maintenance card and fill in the problems encountered during the maintenance process. Then, the maintenance card will be submitted to the management personnel. Managers give ratings to the normative system. It can not only promote standardized operations, but also improve the enthusiasm of maintenance personnel, and make the distribution of salary have a certain basis.

　　 5. Strengthen long-term planning for equipment maintenance

　　 During maintenance, long-term planning for equipment maintenance should be made. The first maintenance and repair should not affect the second maintenance of the equipment. For parts that are difficult to disassemble, some professional tools should be made by ourselves to facilitate maintenance. It is necessary to manufacture lifting rings, lifting ears, etc. to facilitate the transportation and disassembly of the equipment.

　　 For equipment that is prone to contamination, it is necessary to send someone to clean it regularly. For some complex problems, it is necessary to organize personnel to study and research in order to better maintain the equipment.

　　 2. Large-scale precious and precise equipment management

　　 1. Procurement of large and valuable equipment

　　Before purchasing large-scale equipment, in order to increase the output efficiency of the equipment, it is necessary to conduct a sufficient demonstration, and organize technical experts and functional department leaders to conduct a full demonstration.

　　First, the necessity and importance of purchasing the equipment must be determined. After the equipment is purchased, the model of the equipment must be determined based on the conditions of use of the equipment and other requirements.

　　 In the demonstration, we must fully consider the conditions of use of the equipment, supporting facilities, production materials, management personnel, etc., so as to ensure the good operation of the equipment.

In the procurement process, the appropriate price and indicators should be selected based on the company's own conditions, and the after-sales service of the equipment should also be considered, including equipment installation and commissioning, replacement warranty, after-sales maintenance, etc., and the manufacturer should be required to maintain the company. Professional training is carried out to ensure the maintenance of the equipment.

　　2. Use of large and valuable equipment 　　The use of large-scale equipment, due to its complexity and professionalism, must be operated by dedicated personnel in strict accordance with the operating procedures. Before personnel take up their posts, they must be professionally trained. The operator is required to master the conditions of use of the equipment, the operating methods and the precautions.

In order to maximize the service life and output efficiency of the equipment, the equipment must have safe operating procedures and daily inspection tables so that users can follow rules; there must be maintenance records for periodic inspections and repairs; There are usage records to keep track of equipment usage.

　　 Those who do not operate equipment in violation of operating procedures shall be severely punished.

　　 3. Maintenance of large equipment

　　 After the equipment is damaged, repair it in time. If you cannot repair it by yourself, contact the manufacturer's after-sales service personnel as soon as possible to describe the failure phenomenon in detail, so as to obtain technical support.

　　 In addition, special tools or equipment should be used during maintenance to prevent damage to the equipment.

　　 During maintenance, maintenance must be carried out in strict accordance with maintenance instructions, and standardized and scientific maintenance must be carried out.