Installation of ammonia refrigeration system in brewery

Installation of ammonia refrigeration system in brewery 1. Installation of ammonia refrigeration compressor unit Installation process flow: basic inspection and treatment of equipment → refrigeration compressor rough flat car → equipment in place → refrigeration compressor fine flat car → motor installation 1. Inspection and treatment of equipment foundation: Check the equipment foundation and design drawings and equipment, and after confirming that they are correct, draw the vertical and horizontal center lines of the refrigeration compressor on the equipment foundation. On the foundation surface, place iron on both sides of the anchor bolt hole, and place a group at 20 mm on both sides of the anchor bolt hole. Each group of horns shall not exceed 3 pieces. The horn is A3 steel plate, the surface is clean and free of rust, one size should be more than 200 * 60 * 20mm, and the two upper layers should be wedge-shaped plates (1:10). In addition to the base surface of the horn, it is necessary to ensure that the future secondary grouting layer is firmly combined with the foundation. 2. Refrigeration compressor rough flat car: the anchor bolts are attached to the common foundation of the twin screw cap refrigeration compressor, the base is located on the base surface, opposite to the vertical and horizontal center lines of the previous serial number, adjust the base iron and the horizontal ruler The common foundation of rough cooling compressors. Then pour the c30 fine stone concrete into the anchor bolts, strictly tamping. 3. Equipment location: Before the equipment location, the engineering technician must confirm that the equipment has passed the inspection and acceptance management procedures. The quantity and quality of the random accessories in the equipment and packing box are correct. Please select the lifting path before installing the compressor, and select the appropriate wire rope ligation position during lifting and transportation. Do not tie the wire rope to each connecting pipe and flange of the compressor. After the strength of the fine stone concrete of the anchor bolt holes meets the requirements, the refrigeration compressor is hung on the last seat. 4. Precise leveling of refrigeration compressors: fine-tuning horns and leveling instruments with an accuracy of less than 0.02mm are used to precisely level the compressors. The vertical and horizontal levels of the refrigeration compressor are allowed to be less than 0.02 mm, the accuracy level passes, the contact of each set of horns is hit by a small hammer, the test level test, the double female bolts of the floor bolts are tightened, and the welding is strong. If the contact between the base and the surface of the base is less than 70%, the horn can be inserted between each set of horns, taking care to prevent the fine level of the machine from being destroyed. After the refrigeration compressor is completed, the bottom of the compressor can be grouted and wiped. Motor installation: Mainly adjust the motor to make it concentric with the compressor shaft. The gap between the two couplings is measured by a feeler gauge, and the concentricity of the two couplings is measured by a steel ruler. Use a micrometer to handle the distance between the compressor and the motor's biaxial joint block. 2. Installation of main auxiliary equipment of ammonia refrigeration compressor Engineering and technical management personnel should ensure that the auxiliary equipment of the ammonia refrigeration compressor goes through the unpacking inspection management process, and the number of equipment and random accessories in the packaging box is good. Those belonging to pressure vessels must also have the original test certificate issued by the manufacturer. The cryogenic container is equipped with an asphalt soaking pad (100 mm thick). The connecting pipes at both ends of the glass tube surface indicator on the equipment should be reinforced with flat steel, and the glass tube should be protected. Equipment installation must be separated from each pipe joint without error. Especially the liquid inlet and outlet pipes and oil drain pipes of the liquid storage container. (1) Installation of ammonia reservoir: The ammonia reservoir should be inclined towards the oil collector end, and the slope should be 3 ‰. (2) Installation of oil collector: The liquid inlet of the oil collector is 200 ~ 300mm higher than the liquid outlet manifold of the condenser, and it comes out from the bottom of the liquid outlet pipe to ensure the separation effect. (3) The installation of the condenser: the installation of the horizontal tube condenser, in order to easily drain the oil, there is a tendency of 3% on the oil collector side. (4) Installation of ammonia liquid separator: The ammonia liquid separator is 1.5-2 meters higher than the coldest uppermost cooling drain pipe, which ensures that the static pressure of the ammonia liquid smoothly flows into the cooling drain pipe against the pipeline resistance 5) Installation of horizontal low-pressure circulation box: the interval between the normal level of the circulation box and the centerline of the ammonia pump is generally more than 1.5 meters. (6) Installation of ammonia drainage tank: the nozzle of the infusion pipe of the ammonia drainage tank should be lower than the drainage pipe of the ammonia separator or circulation tank, and the liquid of the ammonia separator or circulation tank easily flows into the tank. (7)Installation of ammonia pump: The installation of ammonia pump is consistent with the direction of the motor, please be careful not to reverse. The axes of the ammonia pump and the motor must be concentric. The ammonia pumping liquid pipe should have as few bends as possible, and a suction pipe should be provided on the pump body or liquid sending pipe, and be connected to the air supply pipe of the circulation tank. 3. Installation of pipelines and valves Installation process: pipeline material inspection and ultrasonic non-destructive testing → derusting of the inner and outer walls of the piping → spot preparation of the pipeline pre-processing pipeline → spot welding by argon arc welding → pipeline welding → non-destructive testing of the pipeline → pipeline blowing → system air tightness test → System vacuuming → Pipeline anti-corrosion oil painting and heat preservation. Welding material requirements: welding wire is kept in a dry and ventilated welding material library. The electrode must be baked and kept in the temperature barrel after use. The stainless steel electrode is dried at 250-350 ℃ for 2 hours and kept for 1 hour; the acid electrode is dried at 75-150 ℃ for 2 hours and kept for 1 hour. The purity of argon gas shall not be lower than 99.96%, and the water content shall not exceed 50mg / m3. Welding environment: the wind speed of manual arc welding should be less than 8m / s, the speed of gas shielded arc welding is less than 2m / s, otherwise a protective cover must be built.

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